Step-by-step instructions clearly linked to hundreds of photos and illustrations show you how to do each job. Spanner ratings grade all tasks by difficulty and experience level. Haynes Hints give valuable tips and short-cuts that help make the job easier.

Inside this Manual:
• Model history and Pre-ride Checks in colour
• A complete step-by-step guide to servicing and routine maintenance
• Engine and transmission — servicing and overhaul
• Braking system — safety checks and repairs
• Fuel and ignition systems explained
• Electrical system — troubleshooting and repairs
• Comprehensive colour wiring diagrams
• 18 page Tools & Workshop Tips section in colour
• Troubleshooting checklist and equipment to pinpoint specific problems.
• Suspension and steering — adjustment and overhaul
• Fully indexed to help you find information easily

Table of Contents

Introduction

• The Birth of a Dream
• Acknowledgements
• About this manual
• Identification numbers
• Buying spare parts
• Model Development
• Safety first!
• Bike Spec

• Daily (pre-ride) checks
  • Engine/Transmission Oil level check
  • Suspension, steering and drive chain checks
  • Legal and safety checks
  • Disc Brake fluid level checks
  • Drum Brake Checks
  • Tyre checks
  • Coolant Level Checks
• MAINTENANCE
  • Routine maintenance and servicing
    • Specifications
    • Recommended lubricants and fluids
    • Component locations
    • Maintenance schedule
    • Maintenance procedures
• REPAIRS AND OVERHAUL
  • Engine, transmission and associated systems
    • Engine
    • Clutch and transmission
    • Cooling System
    • Fuel and exhaust systems
    • Ignition system
  • Chassis and bodywork components
    • Suspension
    • Final drive
    • Brakes
    • Wheels
    • Tyres
    • Frame
    • Fairing and Bodywork
  • Electrical system
  • Wiring diagrams
• REFERENCE
  • Tools and Workshop Tips
  • Security
  • Lubricants and Fluids
  • Conversion Factors
  • MOT Test Checks
  • Storage
  • Troubleshooting
  • Troubleshooting equipment
  • Technical terms explained

  • Tool Tips contain useful information such as ways of removing parts without using special tools. This Haynes Manual was written from hands-on experience, based on the stripdown and rebuild using commonly - available tools. From easy servicing jobs for the novice to difficult tasks for the expert.